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ECOSE® Technology: a step change in sustainability for binder technology

Glass and rock mineral wool from Eco Building systemsECOSE® Technology is a revolutionary, new, formaldehyde-free binder technology, based on rapidly renewable materials instead of petro-based chemicals. It reduces embodied energy and delivers superior environmental sustainability.

ECOSE® Technology was developed for glass and rock mineral wool and this is now being rolled out successfully across Europe and North America, offering enhanced product performance combined with a step change in sustainability.

The latter term is generally used to refer to materials such as glass wool (fiberglass) and rock mineral wool. The fibers are traditionally bonded with a resin binder, based on phenols and formaldehyde.

While maintaining finished product tensile strength and performance characteristics, the use of ECOSE® Technology eliminates formaldehyde and phenol from the process, improving worker safety and reducing emissions of regulated pollutants. By eliminating petroleum-based binder ingredients, ECOSE® Technology also reduces the carbon footprint and provides greater raw material cost control while producing a more sustainable finished product with lower embodied energy.

1. What is ECOSE® Technology?

ECOSE® Technology is a revolutionary, new, formaldehyde-free binder technology, based on rapidly renewable materials instead of petro-based chemicals. It reduces embodied energy and delivers superior environmental sustainability.

ECOSE® Technology was developed for glass and rock mineral wool insulation, but offers the same potential benefits to other products where resin-substitution would be an advantage.

2. How does ECOSE® Technology work?

By converting bio-based materials into an inert polymer through a proprietary process, ECOSE® Technology is used to create an exceptionally strong binder that bonds mineral wool insulation strands together.This revolutionary scientific discovery eliminates the formaldehyde and phenols found in traditional binders used in various industrial processes.

3. Is ECOSE® Technology patented?

ECOSE® Technology is protected by a number of global patents.

4. Why will products made with ECOSE® Technology be more sustainable than the comparable standard available products?

Products made with ECOSE® Technology are more sustainable:

  • as they have the added benefit of using a binder, which is up to 70% less energy intensive than traditional binders. With ECOSE® Technology, rapidly-renewable bio-based materials replace the traditional chemicals;
  • as manufacturing emissions are reduced;
  • since there is no formaldehyde or phenol used with ECOSE® Technology, it contributes to improved indoor air quality of buildings

mineral wool made with ECOSE® Technology offers superior handling…

Knauf Insulation mineral wool with ECOSE® Technology doesn’t look or feel like any insulation you have ever experienced:

  • Softer feel
  • Less dusty
  • Odourless
  • Easy to cut

…superior level of sustainability…

The natural brown colour represents a level of sustainability and handling never achieved:

  • Manufactured from naturally occurring and/or recycled raw materials, and bonded using a bio-based technology free from formaldehyde, phenols, acrylics and with no artificial colours, bleach or dyes added
  • Contributes to improved indoor air quality compared to conventional mineral wool
  • Reduces impact on environment through lower embodied energy
  • Reduces pollutant manufacturing emissions and workplace exposures
  • Improving the overall sustainability of buildings in which they are incorporated
  • Cost competitive with our traditional mineral wool

… and delivers all the benefits you are used to from our traditional mineral wool!

Thermal insulation properties, fire resistance, fire classification, acoustical insulation, sound absorption and mechanical properties as well as recycle content are maintained, with improved product durability

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